Why Do Manufacturers Use Sampling Instead of Testing Every Part?

Asked 7 days ago 66 views

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When a factory produces thousands of identical parts, why might its quality team inspect a sample rather than check every single unit? I can see how full inspection takes time, but missing a faulty part could be costly too.

How do manufacturers decide how many parts to test and how often to take a sample? I’m especially curious about the trade-off between inspection cost and the risk of letting defects through, and whether the approach changes when a product is safety-critical.

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